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Robotic Technology Selection Guide
The modern industrial robotics market offers a wide variety of solutions. From assembly and handling robots to advanced collaborative robots (cobots), and even complex systems for machine tending or quality control. That's why we created the Selection Guide - a collection of useful tips and tools that will help you make an informed decision about selecting robotic technologies that best meet the goals of your company.
On this subpage, you will find comparisons of different types of robots, as well as dedicated guides on how to adapt solutions to the specifics of specific industries and applications. Each section leads to detailed subpages where we discuss in detail the advantages, limitations, and recommended areas of implementation for individual robots. This allows you to quickly assess which technologies will bring the best results to your company - whether it's reducing production time, increasing precision, or improving workplace safety.
We developed the Selection Guide with comprehensive information in mind - both about technical capabilities and financial and organizational aspects related to the implementation of robots. By using our materials, you will go through the decision-making process step by step, saving time and minimizing the risk of misguided investments.
Learn about the most important factors determining effective automation
How to choose the right robotic technology?
When choosing the right type of robot, it is worth analyzing the key criteria that affect the achievement of intended business and technical goals. Understanding these aspects will help you assess which solutions will work best in your company, and also make it easier to avoid potential pitfalls associated with mismatched equipment.
Performance and Speed
- Cycle time: Determines how often a robot can repeat a given operation (e.g., assembly or packaging). The shorter the cycle time, the more tasks can be completed in the same amount of time.
- Balance between speed and stability: Not all processes require maximum speeds - sometimes precision or delicacy in manipulation is more important.
Precision and Repeatability
- Motion accuracy: Important in industries where fractions of a millimeter matter (e.g., electronics, micro-precision assembly).
- Operation repeatability: The robot should achieve the same result in each cyclic operation, which translates into stable product quality.
Load capacity and reach
- Working range: Match the reach of the robot arm to the size of the work area and the position of the elements it will handle.
- Maximum weight: Consider current and future needs in order to choose a robot that can handle the weight of parts as your company develops.
Safety and Working Environment
- Type of construction: Some processes require collaborative robots (cobots) with built-in safety features, while others may operate in an isolated area.
- Environmental conditions: High temperature, dust, contact with chemicals or humidity - choosing the appropriate protection class (IP) and construction materials is crucial.
Integration with Infrastructure and IT Systems
- Compatibility: Make sure that the robots can be easily integrated with existing control systems (PLC, MES, ERP) and implemented in your production line.
- Scalability: Plan for the future - if you plan to expand the area of automation in the future, check whether a given robot can be easily equipped with additional modules (e.g., vision systems, force sensors, adaptive grippers).
Budget and Financial Support
- Purchase and implementation cost: This includes not only the price of the robot, but also integration, training, any infrastructure and equipment modifications.
- Return on investment (ROI): Assess how long it will take for the investment to pay off, taking into account production improvements, reduced downtime and improved quality.
- Grants and leasing: Check the available financing options and any industry-specific or EU support programs.
Flexibility and Scalability
- Ease of Modification: In a dynamic business environment, the ability to quickly adapt robots to new tasks can be invaluable.
- Expansion Potential: Consider whether you will need more robots with similar parameters in the future or the ability to exchange tools (e.g., grippers) depending on changing processes.
Service and After-Sales Support
- Availability of spare parts: Quick repair or maintenance is essential to avoid costly downtime.
- Service network and team expertise: Make sure that the supplier offers professional service, regular inspections, and extended warranty options.
Organizational Culture and Human Resources
- Team acceptance: Implementing robots may require training employees and convincing them of changes in processes.
- Technical skills: The more advanced the solution, the greater the requirements for personnel - make sure that the team is ready for new challenges.
These key criteria provide a solid starting point for making an informed choice of robotic technology. Remember that the ideal solution varies depending on the industry, production scope, and long-term company strategy. In the following sections and on dedicated subpages of the Selection Guide, we will show you how to translate these criteria into specific types of robots and technologies that will best support your business processes.
A quick overview of the most popular solutions and their key features.
Match the Design to Your Goals.
When considering an investment in industrial robots, one of the most important steps is to compare different types of designs. They differ in range of motion, load capacity, reach, or method of integration with existing infrastructure. Much depends on the specifics of the industry, the nature of the processes, and expectations regarding performance and flexibility. In the following sections, we will introduce you to the most popular categories of robots, so that you can easily decide which solutions will work in your plant.
They offer 4-6 axes of rotation, providing high flexibility of movement.
Excellent for welding, palletizing, machining or assembly at various angles.
Characterized by stiffness in the vertical axis and flexibility in the horizontal plane.
Ideal for fast pick & place operations and electronic component assembly.
They move in three perpendicular linear axes, offering simple construction and precise motion control.
Often chosen for 3D printing, processing of light materials or precise "pick & place" operations.
They are characterized by a parallel structure and exceptionally high speed, useful in packaging and sorting small parts.
Excellent when the priority is fast cycle time and repeatability of movements.
Autonomous (AMR) or with a defined route (AGV), used for internal transport and logistics in warehouses or production halls.
They facilitate the management of material flow by integrating with WMS or MES systems.
Designed to work safely alongside humans.
Recommended for tasks requiring frequent interaction with the operator, assembly of small parts, or implementing flexible changes in the production line.
Based on a gantry structure, they cover large working areas and handle heavy loads.
Used in horizontal transport, warehousing, or handling of oversized components.
To delve into the details regarding the above solutions - learn about their specifics, benefits, and limitations - we invite you to the dedicated section:
Thanks to it, you will learn how individual solutions perform in specific industries or applications (e.g., assembly, welding, quality control), as well as how they compare in terms of costs, precision, or service requirements. In subsequent sections, we will also advise you on how to adapt the selected type of robot to the realities of your industry and optimal usage scenarios.
Each industry has its own challenges - discover which robots will work in your plant.
Find the Best Solutions for Your Sector.
Each sector of industry presents different requirements for automation, depending on the specifics of the processes, safety standards, and even the expectations of end customers. Therefore, it is so important to adapt robotic solutions to the realities of a given industry, taking into account m.in- hygiene standards (food and pharmaceutical industries), precision (electronics), or equipment durability (metalworking, chemical industry). Below is an overview of key sectors along with dedicated subpages where you can find more details and examples of implementations:
Special solutions for packaging, sorting, or palletizing food products, taking into account strict hygiene standards.
Robots adapted to sterile conditions, precise dispensing of substances, and quality control in a rigorous environment.
High-performance robots for welding, assembly, and servicing production lines in the automotive industry, often requiring high load capacity and reach.
Solutions for precise assembly of components, soldering or inspection of PCBs (vision systems and cobots).
Robots adapted to work in harsh conditions (high temperature, dust), ideal for cutting, welding or processing heavy materials.
Mobile robot systems (AMR, AGV) for transporting pallets, automating order picking and managing the flow of goods.
Automated lines for dispensing and packaging cosmetics, ensuring precise and hygienic handling of products.
Solutions for automated harvesting, sorting and preliminary processing of agricultural crops, taking into account seasonality and product delicacy.
Robots for tasks requiring high strength and durability, such as mixing, moving heavy elements or prefabricating materials.
Automated lines for cutting materials, sewing, pattern control and labeling, supporting mass production and garment manufacturing.
Would you like to learn more about a specific sector? We invite you to visit the dedicated subpages, where we discuss challenges typical of individual industries and present recommended technologies and case studies. This way, you can easily match robots and equipment to your company's needs, maximizing the benefits of automation.
Choose the best configuration of industrial robots in terms of planned tasks.
Focus on Specific Processes
Industrial robots are used in a wide range of applications - from precise soldering of micro-components, through mass palletizing of products, to operating heavy machinery or performing chemical tasks. However, the key is to match the solution to the real needs and conditions of a given process. At NexaRob, we focus on analyzing specific tasks so that you can choose a technology that will increase the efficiency and profitability of your company.
Below, we present the most popular categories of robot applications along with links to dedicated subpages. Each of them contains detailed information, implementation examples, and hardware recommendations:
Assembly
Automation of assembling components and parts, regardless of the industry (from household appliances to precision electronics).
Welding
Robots specialized in MIG/MAG, TIG or laser welding processes, ensuring repeatability and high quality of joints.
Packaging and Palletizing
Fast and efficient forming, arranging and securing products, improving end-of-line logistics.
Manipulative (transferring parts)
Solutions for fast pick & place operations, adapted to work in various load ranges and part shapes.
Surface Treatment (grinding, polishing)
Robots designed to smooth, level or polish materials, guaranteeing uniform quality and minimizing human errors.
Machine Operation (loading/unloading)
Integration with injection molding machines, presses or lathes - automation of repetitive tasks of loading raw materials and picking up finished parts.
Quality Control (inspection, testing)
The use of vision systems and sensors to detect defects, measure dimensions or perform functional tests in real time.
Transferring Heavy Loads
Robots designed for heavy lifting, often supported by gantry structures or additional safety features, used in industries such as automotive or steel manufacturing.
Precise (micromontage, delicate components)
Dedicated robots and grippers that enable work with small or sensitive materials, where gentleness and minimizing pressure are key.
Chemical (handling substances, dispensing)
Structures resistant to aggressive environments, used in laboratories or processes requiring sterile conditions.
Thermal (soldering, heat treatment)
Robots with an advanced cooling system and thermal insulation, dedicated to soldering, hardening, or other high-temperature operations.
Multitasking (universal robots)
Universal modular designs that can be easily reconfigured for various production purposes - ideal in a dynamic environment where the product range changes frequently.
Want to know more?
Visit the subpage you are interested in to see detailed technical data, recommended configurations, or examples of successful implementations in similar applications. NexaRob will help you from analysis and technology selection to final robot integration and service, so that you can safely and efficiently develop your business.
From initial concept to after-sales service - we guarantee comprehensive support in automation.
How We Work
At NexaRob, we know that the success of automation depends not only on selecting the best technologies but also on a consistent implementation process, carried out step by step. Below, we present our cooperation methodology, which combines detailed "Implementation Planning" with practical stages of "How We Work" - so that you can confidently go through every aspect of investing in industrial robots.
Consultation and Diagnosis
Process audit: At the beginning, we conduct a detailed analysis of your production, logistics or control processes, identifying areas where automation will bring the greatest time savings, cost reduction and quality improvements.
Defining priorities: Together, we determine what should be the main goal of the implementation - whether it is accelerating production, reducing errors, improving logistics, or increasing employee safety.
Design and Technology Selection
Technical analysis: Based on audit findings, we determine whether SCARA robots, articulated robots, Cartesian robots, mobile robots, or cobots are the optimal solution. We take into account requirements regarding load capacity, precision, range, and compatibility with IT infrastructure (PLC, MES, ERP, IoT).
Solution optimization: We create a customized design for a robotic workstation or line to reduce downtime, avoid bottlenecks, and ensure future scalability.
Financial Support and Funding
Identifying funding sources: Through cooperation with banking institutions and public funds experts, we help in obtaining loans, leasing, or grants from EU or national funds.
Budget planning: We present preliminary calculations regarding the expected return on investment, taking into account both hardware and integration costs, as well as potential profits resulting from automation.
Integration, Installation and Testing
Assembly and configuration: Our engineers install robots in designated areas, ensuring maximum compatibility with the plant's infrastructure and minimal disruption to ongoing operations. At the same time, they introduce necessary modifications to workstations - such as adding safety guards or vision systems.
Testing and acceptance phase: We check the stability and efficiency of the new system under conditions similar to actual production. We verify whether the robots achieve the assumed parameters - from motion accuracy to line throughput.
Training and Implementation Handover
Team training: We organize training in robot operation, programming and diagnostics. Operators, maintenance technicians or process managers will be prepared for independent operation and solving basic technical problems.
Support during startup: We help in adapting new solutions by providing guidance on optimizing workstation performance or implementing good practices for occupational health and safety in a robotic environment.
Service, Development and Optimization
After-sales support: We provide regular inspections and rapid response in the event of failures - so that your production line remains in continuous operation. We cooperate with a global network of suppliers of parts and components, which guarantees efficient troubleshooting.
Further modernization: If your needs increase over time or market requirements change, we support you in expanding the system - for example, by adding new workstations, integrating with additional IoT modules, or introducing more robots with different parameters.
Thanks to such a well-thought-out and comprehensive approach to cooperation, NexaRob becomes your strategic partner in the automation process. Whether you need to improve a single workstation or modernize entire production lines - our team will guide you through all stages, minimizing risk and maximizing results and return on investment.
Take advantage of available funds and financing options to safely implement modern technologies.
How to Maximize Return on Investment
The implementation of industrial robots is an investment that can pay off in a short time, but it requires proper budget planning. You do not have to cover the costs entirely from your own funds - there are various financing options available, allowing you to spread expenses over time and take advantage of subsidies, which significantly accelerate achieving profitability.
Leasing and Loans
- Operating or financial leasing: Popular forms that allow you to spread the cost of purchasing robots and equipment over time, with the possibility of buying them out at the end of the contract.
- Investment loans: Banks are happy to support companies in the process of modernizing production lines, especially if you present a well-developed business plan and return on investment forecasts.
Funding from EU and National Funds
- Regional and sectoral projects: Many programs support the transformation of industry towards automation and Industry 4.0 (e.g., subsidies for robotics, innovation development).
- Cooperation with advisory institutions: Fund specialists will help you choose the most advantageous programs and prepare appropriate documentation.
Tax relief for research and development activities
- Using innovation: If part of the project involves creating or implementing new technological solutions, you can count on additional tax breaks for R&D.
Payment Models (Pay-per-use, Robotics-as-a-Service)
- Subscription Model: Some robotics solutions are offered as a service (Robotics-as-a-Service), so you only pay for the actual working time or the number of processed products.
- Capital Savings: This model allows for flexible scaling of investments, which is especially beneficial for small and medium-sized enterprises.
Return on Investment Planning
- Cost-Benefit Analysis: Consider all factors, such as efficiency, defect rate, labor costs, or potential losses due to downtime, in order to accurately assess the payback period.
- Accounting for Additional Benefits: Improved safety, increased quality, reduced risk of errors - these often less tangible elements also affect the overall value of the implementation.
By using various forms of financial support and considering an individual payment model, you will minimize the risks associated with introducing industrial robots and accelerate the moment when automation begins to generate real profits. With this approach, the introduction of new technologies will become accessible even for companies with limited capital, and the long-term effects will translate into increased competitiveness and stability of your business.
Do you have any doubts? Here you will find answers to frequently asked questions about choosing robots.
Frequently Asked Questions
Yes. Currently, there are many financing options (loans, leasing, subsidies) that allow even small enterprises to use industrial robots. A well-planned implementation often quickly translates into increased efficiency and improved quality, so the investment pays off in a relatively short time.
Start by analyzing key requirements, such as the expected payload, motion accuracy, working environment, and level of automation. It is also worth checking the Robot Types Comparison section, where we describe the advantages and limitations of the most popular solutions.
Not necessarily. Many implementations involve integrating the robot with a selected stage of the process, without the need for a major overhaul of the infrastructure. However, it is crucial to properly plan the workstation and synchronize it with the other elements of the line.
This depends on the complexity of the project, the number of workstations to be automated, and the degree of integration with existing IT systems (MES, ERP, IoT). Simple implementations can be completed within a few weeks, while more complex ones - within a few months.
In addition to the price of the robots themselves, you should consider the costs of integration, purchasing additional accessories (e.g., grippers, vision cameras), training personnel, service, and any modifications to the workstation. We can help with financial analysis and selecting optimal financing options.
No. In many cases, robots support the crew by taking over tedious or dangerous tasks, while employees focus on more complex, creative activities. The implementation of robots can also improve safety and ergonomics in the workplace.
Depending on your needs: vision systems (2D, 3D), force sensors, integration with IoT, or software for motion management and data analysis. These solutions can significantly increase the efficiency and degree of automation of processes.
Yes. NexaRob provides support at every stage of implementation, including service and regular maintenance inspections. We also offer training and the possibility of modernizing existing workstations if new needs arise in the future.
We recommend defining and monitoring key performance indicators (KPIs) such as cycle time, defect rate, line efficiency, or workplace safety. Analyzing this data will help you assess the effectiveness of implementation and plan further improvements.
Do you have more questions?
We invite you to direct contact with NexaRob experts. Our team will be happy to answer any questions, advise on robot selection and help prepare a personalized cost-benefit analysis. This way, you can go through the decision-making process more efficiently and start enjoying the full benefits of modern automation solutions.
Automate Your Business with NexaRob - Contact Us!
Global presence, local precision - NexaRob supports companies worldwide.
We operate globally, support locally
NexaRob is a robotic technology integrator with international reach, collaborating with partners in over 100 countries. Our extensive network of experts and suppliers allows us not only to deliver modern solutions but also to adapt them to the specifics of local markets. This ensures that we provide our customers with efficient implementation, full compliance with regulations, and ongoing service support.
- Local expert support We provide professional advice and support in your native language, tailored to regional needs.
- Extensive service infrastructure We guarantee quick access to inspections, service, and technical support so that your processes run smoothly.
- Access to the latest technologies We monitor global trends and implement proven solutions that enhance automation efficiency.
- Compliance with local regulations Our implementations meet applicable legal norms and technical standards, regardless of the region.
Z NexaRob You can be sure that your automation is modern, efficient, and compliant with market requirements.
Together we create the future of automation.
Do you want to become our Partner?
At NexaRob, we believe that innovation arises from collaboration. That's why we actively seek partners who want to create innovative solutions in robotics and automation together with us. Our partnership offer is aimed at manufacturers of advanced components, system integration companies, software providers, and ambitious technology start-ups.
Why is it worth cooperating with NexaRob?
- Joint Innovation: Our R&D centers and global network enable the co-creation of solutions that are changing the face of industry.
- Technical and Business Support: We provide access to dedicated training, educational materials, and marketing support that accelerate the development of your offer.
- Global Reach: Thanks to our presence in over 100 countries, your products and solutions have a chance to conquer the international market while adapting to local conditions.
- Flexible Forms of Cooperation: Regardless of the size of your company - whether you are an industry leader or a dynamic start-up - we offer a cooperation model tailored to your needs, enabling synergistic actions at every stage of development.
Join the NexaRob partner network and let's create the future of automation together.
Contact us to discuss partnership opportunities and begin a new era of technological innovation.
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