Discover which automation technologies work best in your industrial sector
How to Match Robots to Specific Industries
Each industry - from food, through chemical, to aerospace - has specific requirements regarding quality, hygiene, safety or process accuracy. Therefore, Technology Selection by Industry is a key stage in the planning of automation. On this subpage, we present practical tips and examples of applications that will help you understand what type of robots (e.g., articulated, SCARA, mobile or cobots) will be most effective in a given field.
We cooperate with companies operating in various sectors - from the food industry requiring high hygiene standards, to the metal industry, where resistance to harsh conditions and high load capacity are important. Thanks to this, we can offer diverse solutions tailored to your needs. Whether you plan to improve assembly processes, implement welding robots or automate packaging, you will find a guide here that will make it easier to make the best decision.
Learn about the specifics of fifteen sectors and identify key areas for automation
The most important challenges in 15 key industries
Each industry brings with it specific challenges: different quality and safety standards, various environmental conditions or different requirements of end customers. Below we present fifteen key sectors, with a brief discussion of the most important problems and areas in which industrial robots usually bring the greatest benefits. Thanks to this, you can more easily determine in which direction to develop automation in your company.
Main challenges: Ensuring a high level of hygiene and food safety, rapid packaging of products with various shapes and delicate structures.
Key areas for automation: Sorting and palletizing, real-time visual inspection, gentle handling of products.
Main challenges: Working in sterile conditions, precise dispensing and labeling of medicines, strict regulatory standards (e.g., GMP).
Key areas for automation: Robotic filling and packaging lines, cobots for aseptic processes, vision systems for quality control of ampoules and vials.
Main challenges: Large-scale production, frequent welding and assembly processes, the need to maintain high repeatability.
Key areas for automation: Articulated robots for welding car bodies, automated assembly stations on the main line, palletizing systems for heavy items.
Main challenges: Assembly of small and fragile components, high soldering precision, a diverse product range.
Key areas for automation: SCARA and Delta robots in fast pick & place operations, cobots for delicate PCB assembly, inspection lines with cameras for defect detection.
Main challenges: Aggressive substances, potential explosion or toxicity hazards, the need to ensure operator safety.
Key areas for automation: Robots resistant to corrosion and chemicals (stainless steel, IP seals), robotic dispensing and mixing of ingredients, vision systems monitoring the reaction process.
Main challenges: Operation of injection molding machines, high mold temperatures, a variety of materials with different properties.
Key areas for automation: Cartesian systems for fast and repeatable handling of molds, articulated robots with grippers dedicated to hot parts, sorting of finished products.
Main challenges: High temperatures, dust, heavy and bulky components, the need for precision in welding.
Key areas for automation: Articulated robots with a large payload for manipulating sheet metal, automation of arc or laser welding, gantry systems for transporting oversized loads.
Main challenges: Effective management of material flow, increasing requirements for order fulfillment speed, optimization of storage space.
Key areas for automation: Mobile robots (AGV, AMR) for pallet transport, automatic sorters and packaging lines, integration with WMS and ERP systems.
Main challenges: Delicate products in glass or plastic containers, label application and dispensing of creams or liquids.
Key areas for automation: Delta robots for fast vial packaging, cobots for dispensing and capping bottles, visual inspections of caps and labels.
Main challenges: Various box and carton formats, high order variability, the need for quick formation of collective packaging.
Key areas for automation: SCARA or articulated robots for folding and gluing cartons, Cartesian robots in linear packaging stations, palletizing robots with grippers adapted to the size of packages.
Main challenges: Seasonality of harvests, processing of agricultural products of various shapes and sizes, growing demand for efficient food production.
Key areas for automation: Machines for automated harvesting of fruits and vegetables, robots with vision systems for quality sorting, lines for washing and packaging.
Main challenges: Transport and mixing of heavy materials, prefabrication of concrete elements, work in dusty and humid conditions.
Key areas for automation: Articulated or gantry robots for moving blocks and pallets, robotic systems for cutting wood, design of prefabricated elements using 3D printing.
Main challenges: Very high assembly precision (e.g., jet engine components), working with composites and metals with special properties.
Key areas for automation: Articulated robots with force control systems, robotic milling machines and drills, manipulation of delicate components (photovoltaic panels, fuselage structures).
Main challenges: Cutting fabrics of different thicknesses, sewing elements, a high level of design personalization.
Key areas for automation: Robots with rotary knives for precise cutting of fabrics, systems for automatic embroidery and sewing, cobots assisting in the assembly of small clothing items.
Main challenges: Wood processing, MDF or laminate processing, assembly of bodies and components of various sizes, often irregular.
Key areas for automation: Cartesian robots for cutting and milling boards, articulated robots for painting and sanding, vision systems for matching elements.
Six key aspects that influence automation decisions in a given industry
Factors Deciding on the Choice of Technology in Individual Industries
Understanding the specifics of an industry is the first step in selecting optimal robotic solutions. However, the industry itself is not enough - there are a number of factors that determine how to plan the implementation and which robots to choose. We indicate six key areas that it is worth paying attention to when analyzing the needs of the sector and a specific enterprise:
Safety and hygiene standards
In sectors such as food, pharmaceutical or chemical, strict regulations apply regarding cleanliness, substance control and operator safety.
It is worth checking whether the robots selected for these tasks have appropriate certificates (e.g. IP, ATEX) and whether they allow easy cleaning of surfaces.
Required accuracy and repeatability
Industries such as electronics, aerospace or medical often need robots with very high precision of movement (in the order of micrometers).
In the case of general tasks (e.g. palletizing in the packaging industry), stability and speed are more important than extreme accuracy.
Type of materials and environmental conditions
Metal and steel require resistance to temperatures or dust, while the cosmetics industry needs gentle handling of glass or plastic packaging.
In the plastics industry, waste management (e.g. in the recycling process) or working with hot molds may be important.
Production scale and flexibility
If your company is dominated by long series of homogeneous products (e.g. automotive), it is worth choosing more efficient and faster articulated or SCARA robots.
In situations where the assortment changes frequently (e.g. fashion or custom-made furniture designs), ease of reprogramming and the ability to quickly change grippers are of great importance.
Costs and return on investment (ROI)
In some industries, such as agriculture or construction, margins may be lower, so it becomes crucial to find a balance between the price of the robot and the improvements achieved.
Subsidies, leasing or cooperation with financial institutions allow you to spread the costs of investment over time and accelerate the moment when automation starts generating profits.
Development opportunities and scalability
Some sectors, such as warehousing and logistics, are subject to very dynamic changes (growth of e-commerce, seasonal peaks in orders).
The choice of design (e.g., mobile robots) and implementation model (e.g., modular production lines) should take into account the potential expansion of the system in the future.
Considering the factors mentioned above, you will gain a more complete understanding of the requirements of your sector and be able to more accurately determine which technologies will be key to improving efficiency. In the following sections, we will present m.in- Use the Industry Comparison Table to easily see which types of robots (e.g., articulated, SCARA, Delta, cobots) are most commonly used in your industry and why. This will help you make an informed decision about the direction of automation - for the benefit of your company.
See how individual robot designs fit into 15 key industries.
Which types of robots work best in your sector?
In previous sections, we discussed the specifics of fifteen industries and the most important factors influencing the selection of appropriate technologies. Now we present a table of industry comparisons, in which we assign the most popular types of robots (e.g., articulated, SCARA, Delta, Cartesian, collaborative, mobile) to specific sectors. This allows you to quickly assess what solutions are usually used and for what reasons.
| Industry | Types of robots most often used | Why these designs? |
|---|---|---|
| Food industry | Delta, SCARA, collaborative (cobots) | High packing speed, hygienic coatings, working with delicate products |
| Pharmaceutical | Cartesian, collaborative (cobots), articulated with increased sterility | Precise dispensing, aseptic environment, the need to control quality in real time |
| Automotive | Articulated (robotic arm), gantry, Cartesian | High payload capacity, multi-axis movement, resistance to high demands in welding and assembly |
| Electronics | SCARA, Delta, collaborative robots (cobots) | Precise mounting of PCBs, fast pick & place, low weight of components being transported |
| Chemical | Articulated robots resistant to corrosion, Cartesian robots with reinforced construction | Handling aggressive substances, dispensing chemicals, operation in a sealed environment |
| Plastics | Cartesian robots for injection molding machines, articulated robots for sorting, SCARA robots for pick & place | Automated mold handling, fast movement of light elements, resistance to high temperatures |
| Metal and steel | Articulated robots with high payload capacity, gantry, Delta occasionally | Welding heavy parts, sheet metal manipulation, cutting and grinding in harsh industrial conditions |
| Warehousing | Mobile AGV/AMR, SCARA for fast sorting, cobots in picking | Automation of pallet transport, reduction of manual handling of goods, easy system scalability |
| Cosmetics | Delta, SCARA, collaborative (cobots) | Gentle dispensing and packaging, inspection of the appearance of packaging, fast service of confectionery lines |
| Packaging | Articulated robots for palletizing, SCARA in carton forming, Cartesian in line | Forming and folding of packaging, fast bulk packing, flexibility in a changing assortment |
| Agriculture | Mobile AMR in harvesting, Delta for sorting, articulated robots for processing raw materials | Working in variable conditions, sorting by quality, automatic washing and packing |
| Construction | Gantry cranes for moving blocks, articulated robots in prefabrication, SCARA less often | Working with heavy construction elements, resistance to dust and moisture, support in mixing mortars |
| Aerospace | Articulated robots for precise machining, Cartesian robots for milling, cobots in assembly | Very high precision, working with expensive components, possibility of performing force-controlled tasks |
| Textile and apparel | Cartesian robots for cutting materials, collaborative robots (cobots) for sewing, SCARA robots | Automatic fabric cutting, application placement, support for sewing details with unusual shapes |
| Furniture industry | Cartesian robots for processing boards, articulated robots for painting, gantry robots for large components | Precise milling of fronts, fast assembly of bodies, wood and MDF processing |
How to read the table:
- Types of Robots Most Often Used indicates the most popular designs in a given industry, but each company may have individual needs.
- Why These Designs? helps you understand what to look for when choosing, e.g., high speed, large payload, resistance to environmental conditions.
Considering the factors mentioned above, you will gain a more complete understanding of the requirements of your sector and be able to more accurately determine which technologies will be key to improving efficiency. In the following sections, we will present m.in- Use the Industry Comparison Table to easily see which types of robots (e.g., articulated, SCARA, Delta, cobots) are most commonly used in your industry and why. This will help you make an informed decision about the direction of automation - for the benefit of your company.
See what results robots can bring to your industry - without specific implementation examples
What Effects Can You Achieve Without Detailed Implementations
Many companies considering automation wonder what effects can be achieved by implementing robots in specific industries. Below is an overview of possible benefits, without reference to specific implementations. This approach allows you to imagine the overall potential of robotics in your sector:
Reduced Production Time
- Thanks to robots capable of continuous operation in a 24/7 cycle, you can significantly increase daily efficiency.
- The use of fast designs (e.g., SCARA, Delta) makes it possible to increase the number of processed parts in a short time, which translates into increasing production capacity
Improvement and Maintenance of Quality
- Robots ensure high repeatability of operations, which minimizes differences in quality between individual batches.
- In addition, integrated vision systems can automatically reject elements that do not meet the specifications, reducing the percentage of waste.
Cost Optimization and Reduced Downtime
- Automating repetitive tasks reduces the need for manual labor, shortening cycle times and reducing labor costs.
- In industries such as aerospace or automotive, where production lines are extensive, mobile robots (AGV/AMR) can speed up component transport and reduce the number of forklifts.
Increased Safety and Employee Comfort
- Robots take over heavy, dangerous, monotonous tasks or those requiring contact with aggressive substances.
- In industries such as chemical or metalworking, the level of risk to operators is significantly reduced, which translates into a lower number of accidents.
Flexibility and Adaptation to Diverse Products
- In the textile or furniture industry, robots can be easily reprogrammed to handle products with different dimensions and shapes.
- Thanks to modular solutions and interchangeable grippers, one production line can handle several product variants, which reduces investment costs.
Compliance with Standards and Regulations
- In regulated industries (pharmaceutical, food), automation facilitates the maintenance of sanitary regimes and documentation of processes (e.g., monitoring production batches).
- Robots with IP or ATEX certification meet the requirements for working in environments with increased risk.
Increased Competitiveness and Building an Innovative Brand
- Companies that invest in modern robotic systems are perceived as leaders in terms of quality and efficiency.
- Many companies gain a market advantage because they can respond more quickly to changes in trends and customer needs.
Regardless of the sector you operate in, industrial robots can assist you in many areas - from improving quality and efficiency to enhancing safety and reducing operating costs. Of course, the final results depend on carefully matching the technology to the processes, which we describe in detail in previous sections. If you have any doubts about what benefits companies in your industry can achieve, please contact us - we will be happy to help analyze your needs and propose the most effective solutions.
Seven steps that will help you effectively implement robots in your industry.
How to Smoothly Transition from Plans to Implementation?
Even if you already know which robots are best for your industry, the question remains: how do you move from analysis and technology selection to practical implementation? Below you will find seven key tips that will help you carry out this process step by step, minimizing risk and ensuring rapid achievement of business benefits.
Define Goals and Expectations
- Specify exactly what you want to achieve: reduce production time, cut costs, improve quality or safety.
- Clear goals make it easier to assess the effectiveness of implementation (ROI) later on.
Conduct a Detailed Audit
- Examine all processes in your company, identifying which areas require automation first.
- It may be helpful to create a short list of priorities and a preliminary implementation schedule.
Consult with Experts
- Contact an integration company or robot supplier that has experience in your industry.
- Exchange views on environmental requirements, legal requirements (e.g., GMP in pharmaceuticals), or available budget.
Choose the Right Financing Model
- Will it be leasing, investment credit, EU funding, or another form of support?
- Adjust the payment method to suit your company's specific needs, in order to reduce financial burdens and accelerate the return on investment.
Ensure Integration with Infrastructure
- Pay attention to compatibility with control systems (PLC, MES, ERP) and communication standards (e.g., OPC UA).
- Make sure you have planned safety zones, enclosures, or possibly light curtains if you are not using cobots.
Plan Tests and Training
- Conduct acceptance tests (FAT and SAT) to check the performance of robots in conditions similar to real-world scenarios.
- Organize training for employees (operators, maintenance team), so that they can adapt to the new system more quickly and efficiently.
Monitor, Improve, and Expand
- After launching the robot, regularly analyze performance indicators (KPIs) and assess whether the goals have been achieved.
- Consider further automation of other processes if your company has new needs or increasing orders.
Implementing robots does not have to be complicated - provided that you go through these steps carefully and with the support of experienced experts. If you have any questions or are looking for more detailed instructions, please contact us - together we will find the best path for implementing robotics in your industry.
Do you have additional questions? Check the answers below and contact us if you have any doubts.
Frequently Asked Questions
Many companies deciding on robotics in a given industry have similar questions and concerns. We have compiled the most common ones to make it easier for you to make a decision and show that the whole process can be simpler than you think.
It is best to start with the area where you will achieve the greatest time or cost savings. These are often repetitive, monotonous tasks or areas where there is a high level of manual errors.
Yes. In industries with a high degree of product variety, universal robots (e.g., collaborative robots) and solutions with interchangeable grippers work very well. They can be easily reprogrammed to handle new products.
Yes. Many processes already successfully combine robots (e.g., articulated robots) with presses, lathes, milling machines, or assembly lines. The key is to properly plan interfaces and synchronization.
In classic designs, safety zones (fences, scanners) are required, but if you plan for human-machine collaboration, consider cobots with built-in safety systems and risk analysis.
Do you have more questions?
Contact our team of experts for personalized advice - from process analysis, through robot selection, to implementation and service. Automating your processes can be simpler and more profitable than you think!
Learn about our cooperation methodology - from planning the implementation to after-sales support.
Comprehensive Support in Automation
At NexaRob, we know that effective automation is not only about selecting the right technologies, but also a consistent process that includes needs analysis, solution design and long-term service. Below we present our approach, which helps companies safely go through each stage of investment in industrial robots.
Consultation and Diagnosis
Process audit: First, we conduct a detailed analysis of your production, logistics or control lines, identifying areas where robotization will bring real benefits (time savings, improved quality, reduced errors).
Defining priorities: We define the key goal - it may be to accelerate production, improve logistics or increase employee safety.
Design and Technology Selection
Technical analysis: Based on the collected data, we propose the most suitable types of robots (SCARA, articulated, mobile, Cartesian or cobots), taking into account load capacity, precision, range and compatibility with your infrastructure.
Solution optimization: We create a concept for a robotic workstation or line, trying to eliminate so-called "bottlenecks" and ensure future expansion possibilities.
Financial Support and Funding
Identifying funding sources: Thanks to our network of contacts with banking institutions and EU funds specialists, we help in obtaining loans, leasing or grants.
Budget planning: We calculate the preliminary return on investment (ROI), taking into account not only the cost of equipment and integration, but also potential savings and increased efficiency.
Integration, Installation and Testing
Assembly and configuration: Our engineers install robots and make necessary modifications to workstations, ensuring minimal disruption to current processes.
Testing and acceptance phase: We check the performance and stability of the system under conditions as close as possible to daily production, verifying that the assumed parameters are achieved.
Training and Implementation Handover
Team training: We organize training courses on robot operation and programming, as well as basic troubleshooting diagnostics, so that your employees feel confident when working with the new technology.
Support during startup: We help with the final system tuning and process optimization, so that you can launch a fully efficient production as quickly as possible.
Service, Development and Optimization
After-sales support: We provide regular inspections, quick access to spare parts, and technical support, which helps maintain uninterrupted robot operation.
Further modernization: If necessary, we expand existing workstations by adding new IoT modules or additional robots with different parameters.
Thanks to this process, NexaRob becomes a strategic partner for your company, and the investment in automation brings long-term benefits - from higher efficiency, through cost reduction, to increased employee satisfaction.
Automate Your Business with NexaRob - Contact Us!
We operate globally, providing support tailored to local needs and regulations.
We operate globally, support locally
NexaRob is an integrator of robotic technologies with international reach, cooperating with partners in over 100 countries. Our extensive network of experts and suppliers guarantees not only access to the latest solutions, but also adaptation to the requirements of different markets. This allows us to enable companies to effectively implement robots regardless of the region or applicable regulations.
- Local specialist support. Thanks to our regional offices and cooperation with local experts, we offer professional assistance in the native language, compliant with the requirements of a given industry. During implementations, we take into account local health and safety regulations, environmental standards, and quality standards, which shortens the implementation time.
- Extensive service infrastructure We have service centers in key locations, which translates to a quick response in case of failure and efficient supply of spare parts. Our global network of partners allows us to exchange experiences and best practices from different markets.
- Compliance with local regulations In many sectors (e.g., pharmaceutical, food, chemical), specific legal norms and standards apply (GMP, HACCP, ATEX, etc.). NexaRob ensures that each implementation meets the inspection and certification requirements applicable in a given country.
- Access to the latest technologies We follow global trends in robotics and automation, implementing solutions for our clients that realistically increase the efficiency of their processes. We cooperate with manufacturers of robots, software, and components worldwide, which allows us to offer innovative tools that improve automation.
Operating in different time zones and cultures, NexaRob provides universal and effective solutions while maintaining flexibility in adapting to local conditions. Whether you operate a plant in Europe, Asia, Africa, or both Americas - you can count on professional support and expert knowledge that will enable your company to compete in the global market.
We believe in innovation created through collaboration - join us!
Do you want to become our Partner?
At NexaRob, we focus on jointly creating innovative robotic solutions that can revolutionize the operation of industry worldwide. That is why we are constantly looking for partners - both renowned manufacturers of components and systems, as well as innovative start-ups that want to develop their ideas in the field of automation.
Why is it worth cooperating with NexaRob?
- Joint Innovation Our R&D teams collaborate with scientists, engineers, and visionaries to design new automation systems based on the latest trends in robotics and AI. NexaRob partners gain access to a global network of contacts, allowing them to bring their own ideas to market more quickly.
- Technical and Business Support We offer comprehensive training and educational materials that help partners develop skills in the field of robotics. We support joint marketing activities at trade fairs and industry conferences, building recognition and credibility for all parties involved.
- Global Reach and New Markets We operate in over 100 countries, which means access to thousands of customers from various sectors. NexaRob helps adapt solutions to the technical and regulatory conditions in specific regions, increasing the chances of successful implementations.
- Flexible Forms of Cooperation We enable collaboration in various models: from one-off integration projects to long-term exclusive partnership agreements. We are open to both large corporations and smaller companies with innovative potential, believing that diversity is the strength of the robotics industry.
Do you want to create the future of automation together with us?
Contact us to discuss the details of cooperation and see how combining forces can revolutionize the operations of many enterprises. NexaRob is a place where passion for technology meets real market needs, and innovation brings measurable business results.
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